Many GAWDA members are using bar code or RFID technology to track their cylinders. Tracking cylinders is great way to keep tabs on what’s coming in and out of the plant, but what if it could do even more?
In a recent study of RFID capabilities, tracking technology manufacturer Queralt used RFID to monitor employee movement throughout the plant, measuring productivity, times employees arrived and left, and how much time was spent on lunch. Readers at various locations detected when workers were nearby, allowing for the company to track the employees’ actual movements.
I’m not suggesting that you start monitoring your plant employees; rather, I think this suggests a possibility of advanced cylinder tracking. Maybe the flow of the plant is such that cylinders have to be moved excessively, and it is resulting in wasted time and labor. Advanced RFID tracking could provide an actual measure of unnecessary handling to determine the value of reorganizing the flow of the plant.
Or maybe RFID readers could register cylinders as a delivery truck is pulling up to the dock with empties, before the driver even gets out of the cab and opens the gate. This could save the time it takes to scan a bar code or RFID tag manually. Once registered by the RFID reader, the system could call on the data associated with each unique cylinder ID and alert plant workers as to any need for requalification, etc.
These are only a few of the possibilities. It seems to fit into the ideas of continuous improvement as well, something that a lot of distributors embrace. What else can you envision being done with cylinder tracking? It may seem like science fiction, but look at where we are today.